ASE Systems
The Ergonomics and Productivity Specialists

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1-800-245-2163
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Self Powered Mechanical Vacuum Lifters

Click below to see a demonstration video of this product

Mechanical Vacuum Lifter

Three Pad Self-Powered Mechanical Vacuum Lifter for Lifting Metal Sheet and Plate 12 ft x 3 ft (3.7 m x 1.0 m) weighing up to 3000-lbs (1360 kg)

Mechanical Vacuum Lifters do not rely on plant power, outside controls, or complex accessories. These self-contained units create their own vacuum mechanically, giving them unmatched versatility for use in metal fabricating plants, service centers, warehouses and plate yards. These lifters offer instant attach and release via the hoist up and down action. The internal piston and non-wearing rolling diaphragm create vacuum and will work silently with minimum maintenance for years. 

One person can easily attach the hook of the overhead crane, hoist, or boom crane to the lifter, position the lifter on the load and control the entire operation alone. The attach and release alternates each lift cycle for fast, efficient handling. Mechanical lifters increase speed and efficiency of horizontal handling of sheet and plate, fabrications, panels, and all types of non-porous materials.

Eight Pad Self-Powered Mechanical Vacuum Lifter for Lifting Trailer Body Panels 16 ft x 8 ft (4.8 m x 2.4 m) weighing up to 1200-lbs (544 kg)

  • Unequaled productivity: self-contained mechanically actuated unit ideally suited for handling metal sheet and plate.
  • Easy installation: merely suspend the lifter from your overhead hoist hook and its ready for service.
  • Self-cycling control: as the lifter is raised and lowered via the overhead hoist, the built in cycling cam operates the attach and release mechanism.
  • No buttons to push or knobs to turn and no electric wires or hoses to become tangled.

Six Pad Self-Powered Mechanical Vacuum Lifter for Lifting Metal Sheet and Plate 16 ft x 5 ft (5.0 m x 1.5 m) weighing up to 4100-lbs (1860 kg)

How the Mechanical Vacuum Lifter Works

UP/Down Movement of Hoist Controls the Vacuum Attach & Release. Simple On/Off Cycle is Quick and Reliable

Basic Operating Procedure
A. The mechanical lifter is hanging form the crane hook and is lowered onto the load until the chain becomes slack.
B. The lifter is pulled up by the hoist and picks up the load.
C. The lifter and the load are set down until the chain is completely slack.
D. The lifter can now be raised without the load.
E. Set the lifter down again until the chain is completely slack and it is then ready to pick up the next load.

Technical Data:
The vacuum generator of the mechanical lifter consists of a free-moving piston within a closed cylinder. A rubber rolling diaphragm forms an air tight seal between piston and cylinder. Since the integrity of this seal dose not depend on metal to metal contact or a tight fit, it dose not lose efficiency with use.

The vacuum attach and release cycle is controlled by an automatic self-cycling valve located in the bottom of the piston. When the unit is lowered onto the load and the suspension chain slackens, a cam automatically closes the piston valve. The hoisting action then pulls up the piston, creating a powerful vacuum inside the cylinder an underneath the vacuum cups. When the load is completely set down, and the suspension chain is again completely slackened, the cam opens the piston valve, releasing the vacuum; the lifter then can be raised and readied for the next pickup.

The attach and release functions are instantaneous. Since the valve sealing disc can only cycle when the chain is completely slack, it cannot shift positions while in use and accidentally release the load.

ASE Systems
Toll Free: 800-245-2163
Fax: 281-256-7451
Cypress, TX

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